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PVC – Proportional Valve Checker

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Designed and built by HVK Group, Chennai

PVC — Proportional Valve Checker

Find out in minutes whether a proportional valve is healthy — on the bench or on the shop floor, without a running hydraulic system.

PVC kit in its open carry case, showing the touch display, knobs and solenoid connectors
±10 V · 0–10 Vvoltage command
4–20 mAcurrent command
2.5 kgin a rugged carry case

Valve, card, or PLC?

A machine is drifting, jerking, or not holding position. Three parts could be to blame, and without a way to drive the valve on its own, teams swap parts on guesswork or send the valve out for testing.

The PVC drives the valve directly. If the spool responds smoothly to the PVC, the valve is fine and the fault is upstream. If it doesn’t, you’ve found it.

PLC signal Is the controller sending the right command?
Amplifier card Is the card turning that command into coil current?
Proportional valve The PVC tests this one on its own — no PLC, no card, no pressure.

How it works

Connect

Plug the valve’s solenoids into channel A, channel B, or both, using the 2-pin connectors.

Choose the signal

Select ±10 V, 0–10 V or 4–20 mA — the same type of command the valve gets on the machine.

Command and watch

Turn the knob in 0.1 V steps and read the command, mode and solenoid current on the 4.3″ touch screen.

Which PVC do I need?

It depends on what is built onto your valve. Answer two questions.

1. Does the valve have electronics mounted on it?

Look for a connector housing or electronics box fixed to the valve body. That is OBE — On-Board Electronics.

Not sure? Send us the valve’s model number and we’ll tell you which PVC fits.

Available now

PVC Non-OBE, without feedback

For valves with no electronics on the valve, driven by an external amplifier card.

Coming soon

PVC Non-OBE, with feedback

For valves without on-board electronics that carry a spool-position sensor.

Coming soon

PVC OBE

For valves with electronics built onto the valve (On-Board Electronics).

Where teams use it

  • Troubleshooting Isolate a faulty valve on the machine.
  • Bench testing Check valves returned from service or repair.
  • Field checks Carry it to site — no power unit needed.
  • Commissioning Confirm each valve before first start-up.
  • Preventive maintenance Catch a sticking spool before it stops production.
  • Training Show trainees how proportional valves respond.

Key specifications

Supply24 V DC, 5 A max input
Output2.6 A max per solenoid, integrated PAM-199-P amplifier
Channels2 independent (A and B), 2-pin solenoid connectors
Command signals±10 V, 0–10 V, 4–20 mA
AdjustmentMultiturn potentiometer, 0.1 V steps
Display4.3″ capacitive touch screen
Test pointsInput voltage, 24 V supply, solenoid current (for a multimeter)
SetupParameters set with WPC software
Works withAny brand of non-OBE proportional valve within its voltage and current limits
Size and weightCarry case 270 × 231 × 180 mm, about 2.5 kg

See it in 60 seconds

Common questions

Do I need hydraulic pressure to test a valve?

No. The PVC drives the solenoids electrically, so you can check the valve on a bench without a power unit.

Which valve brands does it work with?

Any brand, as long as the valve is within the PVC’s voltage range and 2.6 A solenoid current limit.

Can I take it on site?

Yes. It weighs about 2.5 kg and comes in a rugged carry case.

Can settings be saved and repeated?

Yes. Parameters and solenoid current are set with WPC software, so the same setup can be reused.

Can I see it working on my own valves?

Yes. Book a demo and an HVK engineer will bring the PVC to your plant.